ATLAS INDUSTRIES is engaged in the manufacture of asphalt plants as: Stationary Asphalt Drum Mixing Plants and Mobile Drum Mix Plants. Our Drum Mix Plants come in the production capacities of 40-60 tph, 60-90 tph, 90-120 tph and 120-150 tph. We guarantee for the reliability of these drum mixers. ATLAS can be considered as the manufacturers of quality drum mix plant India.
Asphalt Drum Mix plants manufactured by us are known for their productivity and quality; these asphalt mix plants guarantee you trouble free operation. The designs of our Asphalt drum mix plant is extremely user friendly and that the operator can use the asphalt mixing plant with ease and with accuracy. We have supplies these continuous asphalt mixing plants to numerous customers in India and have received overwhelming response. We understand our responsibility as a responsible asphalt plant manufacturer and our ISO Certified process enables us to strictly adhere to standards while manufacturing these stationary and portable asphalt drum mixers.
The buyer has the option of opting for a stationary continuous asphalt plant or a portable drum mixer. Whatever may be your requirement regarding your purchase of a continuous type asphalt mixing plant, we will stand and exceed your expectations in delivering best quality Drum mix Asphalt plant . Our drum mix plant comes with a design which is very simple and it is easy to convert from a stationary drum asphalt plant to a mobile asphalt mix plant. Every hot mix plant that leaves our factory has our experience of years of manufacturing hot mix asphalt plants.
We have also successfully installed mobile continuous asphalt mix plant in the capacities: 20-30 tph, 40-60 tph, 60-90 tph and 90-120 tph.
In our stationary and mobile asphalt drum mix plant all the four bins are fitted with individual AC/ DC motors and suitable gear boxes to control and regulate the flow of aggregate from each bin.
Gathering conveyor is equipped with scrapper and is also driven by an AC motor. Aggregates from the gathering conveyor is fed to the drum with a slinger conveyor after removing oversize material.
In the stationary as well as mobile drum mixers, a rugged single deck vibratory screen is placed at the end of cold aggregate feeder.
Its job is to remove the oversized aggregate material before weighing of aggregate takes place.
The conveyor belt is an important component in a stationary or mobile drum mix plant. Driven by an AC motor, aggregates are transferred to drying and mixing unit of the hot mix plant. It is equipped with weigh bridge (Load Cell) for continuous monitoring of weight (tons/hour).
Its job is to weigh aggregates and transfer it to the drying and mixing unit.
Drying and mixing unit
It is the most important component of an asphalt drum mixer plant. Rotary cylinder drum is mounted on sturdy platform driven by AC motor with sprocket and full chain equipped with high pressure jet burner, flights, bitumen and fines piping, frame mounted exhauster fan with high efficiency dust collector fitted with discharge dust screw conveyor. This is the compartment in a stationary or a mobile asphalt mixing plant where all the mixing and drying of asphalt with bitumen is done at high temperature. This rotary dryer assures outstanding efficiency in heating and drying the aggregates because of the specially designed and arranged lifting flights. Uniform heating is given to each type of aggregates.
In the asphalt equipment, the High pressure jet burner with drying and mixing unit is capable of heating the aggregate to the required temperature without any un burnt fuel or carbon residue on the aggregate and to reduce the moisture content of the aggregate to minimum. All the stationary and mobile asphalt plants come with the burner unit which is also fitted with suitable type of thermometric instrument at proper places so as to indicate the temperature of exhaust gases, bitumen and mixture. For pressure Jet burner a suitable fuel storage tank with fuel transfer pump is provided.
The low noise burner has sufficient capacity to cover the entire range of thermal energy required for drying the aggregates with various type of fuel in a mobile hot mix plant.
Fuel tank for dryer burner
The dryer burner supplied is FO, Diesel and LDO compatible. There is a standard fuel tank supplied with the plant to store and supply the desired amount of fuel to the dryer burner. This tank also comes with pumping station.
Mineral filling unit
For addition of dust or mineral to the mix material in the mixing zone of the drying and mixing unit of a stationary or mobile mix plant . It is provided with a rotary valve driven by AC/ DC. motor.
Filler material is conveyed to the drum through the drum through a pipe by suitable twin lobe compressor.
Bitumen storage tank
Storage tanks in our stationary and mobile drum asphalt plant are mounted on a sturdy chassis.
These storage tanks are cylindrical or U shaped. The tank is insulated with glass wool to avoid heat loss and reduce fuel consumption.
Automatic pressure Jet oil burner, bitumen pump with jacketed oil body, bitumen metering system with variable speed motor and hot oil circulation motor is provided.
Depending on the requirement of the customer, supplementary bitumen storage tanks can be provided.
Load out conveyor
The stationary or portable hot mix plant includes a load out conveyor to discharge hot mix material. The aggregate discharged from the drying drum is collected into an inclined load out conveyor (Heat resistant type) equipped with GOB hopper with hydraulically operated cam shell gate to provide surge capacity when changing trucks and controls segregation in the mix in a stationary or mobile asphalt drum mixers.
Computerised panel with digital display
Fully computerized cabin with on board electric power console, distribution, switch board, fully automatic process are a standard on ATLAS DM Series stationary as well as mobile drum asphalt plant.
The asphalt plant equipment comes with software which is very user friendly and it ensures top notch performance.
An optional PLC based panel can also be supplied for better efficiency and low maintenance.
Pic. 1: Microprocessor panel
Pic. 2: PLC panel
Cabin is fabricated with M. S. Structured frame and insulated by wood.
Strategic location of operator seat ensures complete view of the plant.
In case of portable drum mixers, the control cabin comes with tyres for mobility.
Pollution control devices
VENTURI TYPE Wet dust collectors are highly efficient and are known to maintain required environmental standards in stationary or mobile drum mixers. The extreme turbulence leads to superb entrapping of dust laden exhaust gas. Large size stainless steel nozzle provides a clog free operation to ensure optimum cleaning efficiency.
Wet dust collector type pollution control device can also fit it on mobile hot mix plants.
Bag house filters can also be made available for your stationary and mobile drum mixers.
Hot mix storage silo
ATLAS offers complete standard solution for safety storage of Hot Mix Asphalt.
Silos are supplied with standard safety controls.
Hot mix asphalt storage Silo's are supplied in capacities 5 Tons, 10 Tons, 15 Tons, 20 Tons, 25 Tons and upto 50 Tons.
Pic. 1: 50 T hot asphalt mix storage silo with bucket elevator.
Pic. 2: 10 T hot asphalt mix storage silo with conveyor.
Asphalt Drum Mix Plant with 50 T hot mix storage silo - Nigeria