ASPHALT DRUM MIX PLANT | ASPHALT MIXING PLANT

Indian asphalt drum mixers by manufactured by Atlas are known for reliability. Continuous asphalt mixing plant is low on running cost, maintenance and high on production.

 

asphalt drum mix plant India

Capacities above 120 tph are tailor made.

 

Atlas offers stationary asphalt plant for sale in the capacities 40 tph to 120 tph. These plants are ideal for those contractors who want to go for high volumes of asphalt production without frequently shifting from one place to another. We offer full package to road contractors for complete peace of mind and we want them to concentrate on their core business without worrying about the equipment.

 

asphalt batch plant vs drum plant

 

The main components of the offered asphalt plants are: cold feed bins, drying and mixing drum, bitumen storage tanks, pollution control units and control panel. We offer top quality components to our customers with a proven and trusted design which will give maximum up time of the machine. PLC panel is ideal and has edge over the traditional microprocessor based panel board offering the asphalt plant operator easy usability and low maintenance. Storage silos can also be offered to store the hot mix material.
 

Related: Click to view our asphalt batching plant for sale in the capacities 80 tph to 160 tph.

 

We have more than 35 years of manufacturing experience and a product which is backed by professional service and cheaper spares so that you cherish and use your equipment for years to come.

 

production parameters asphalt plant

 

Our standard package includes helping the customer in erection and commissioning the plant and giving trial run to the customer before they use the asphalt mixing plant.

 

atlas hot mix plant advantages

Four bin feeder

Four bin feeder

Aggregate feeding bins are equipped with variable speed drive motors and gear boxes on each bin. These variable speed drive motors control and regulate the flow of aggregate individually thus allowing addition of required proportion of individual aggregates as per mix design.

The gathering conveyor supplied with asphalt mixer is equipped with a scrapper to keep the belt clean.
Vibrating screen

Vibrating screen

There is a single deck vibrating screen placed after the gathering conveyor.
Vibrating screen will help eliminate the oversized aggregates.
Who wants oversized material to get into the drum?
Conveyor belt

Conveyor belt

The charging conveyor is an important component. This conveyor helps to put the aggregates from below the vibrating screen into the drying and mixing drum for further process.

Not only this, the conveyor is fitted with a load cell for weighing of aggregates when they are being charged into the drying and mixing drum.

Charging conveyor is driven by variable speed drive.
Drying and mixing unit

Drying and mixing unit

Drying and mixing drum of hot mix plant is the most important component. As the name suggests, it does the task of drying the aggregates as they enter the drum and at a later stage, the aggregates are mixed effectively with bitumen and other minerals.
This drum is with specially designed flights which treat each type of aggregate thoroughly for drying and also help in uniform mixing with bitumen and other minerals.
The burner is efficient low noise burner capable of drying the aggregates faster.
Dryer burner

Dryer burner

Asphalt drum mix plant with low noise and efficient burner is capable to work with diesel, LDO and furnace oil (optional). Maintenance free burner is with strong flame capable of heating the aggregates to the maximum.

Burner works endlessly to reduce the aggregate moisture content to minimum. The operator will get good production because of the specially designed burner which will give decent performance and desired results.

The plant is fitted with thermometric instruments at different places so as to indicate the temperature of exhaust gases, bitumen and mixture.
Fuel tank for dryer burner

Fuel tank for dryer burner

This is the primary storage tank for the fuel to be used for the dryer burner. This tank can be attached to another tank to increase the fuel storage. Pumping station is provided with the asphalt drum mixers.
Mineral filling unit

Mineral filling unit

This unit is for addition of dust or mineral to the mix material in the mixing zone of the drying and mixing unit. It is provided with a rotary valve driven by variable speed drive motor.

Filler material is conveyed to the drum through the drum through a pipe by a twin lobe air compressor. Air compressor is advantageous over blower used for pushing the minerals in the drum. There is a vibrating screen to allow free flow of material.

You would not like to get the fine material getting stuck in the filler unit, RIGHT?
Bitumen storage tank
Bitumen storage tank

Bitumen storage tank

Asphalt storage tanks come as cylindrical or U shaped. These storage tanks are insulated with rock wool of 50 mm thickness to avoid heat loss and reduce burner fuel consumption. Storage tanks are mounted on a sturdy full chassis.

Automatic pressure jet oil burner, bitumen pump with jacketed oil body, bitumen metering system with variable speed motor and hot oil circulation motor is provided as a standard package with the burner.

Two additional asphalt tanks can be connected to the main tank and use a common pumping station. Depending on the requirement of the customer, additional bitumen storage tanks can also be provided.
Load out conveyor

Load out conveyor

Load out conveyor is used to discharge the hot mix material into truck. The other end is equipped with a GOB hopper. GOB hopper helps in controlling segregating of the mixed asphalt. It is useful to comes with hydraulically operated gates.
Computerised panel with digital display
Computerised panel with digital display

Computerised panel with digital display

Our equipment comes with pre-loaded easy to use software which ensures top notch performance.

An optional PLC based panel can also be supplied for better efficiency and low maintenance.



Pic. 1: Microprocessor panel
Pic. 2: PLC panel
Control cabin

Control cabin

Cabin is fabricated with M. S. Structured frame and insulated by wood.
Strategic location of operator seat ensures complete view of the plant.
In case of portable asphalt mixers, the control cabin comes on mobile chassis.
Pollution control devices

Pollution control devices

Wet dust collectors work in combination with dry dust collectors to trap the dust which may have escaped from the dry dust collector. Wet dust collector settles the dust using water in the form of a sludge. This water can be used in the plant.

Wet dust collectors are provided with stainless steel nozzles for efficient spraying. The turbulence effect allows quick settlement of dust.

Bag house filters can also be made available.
Hot mix storage silo
Hot mix storage silo

Hot mix storage silo

ATLAS offers complete standard solution for safety storage of hot mix material.

Silos are supplied with standard safety controls.

Hot mix asphalt storage Silo's are supplied in capacities 5 Tons, 10 Tons, 15 Tons, 20 Tons, 25 Tons and up to 50 Tons.




Pic. 1: 50 T hot asphalt storage silo with bucket elevator.

Pic. 2: 10 T hot asphalt silo with conveyor.
 
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