PORTABLE CONCRETE PLANTS

Portable Concrete Plants
  • Overview
  • Components
  • Photo Gallery
  • Video gallery
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Overview

Atlas asphalt concrete plant is also called as batching plant or batch plant. Available categories like portable concrete mixer, rmc (ready mix plant suppliers), small / mobile mixing and stationary plant manufacturer in India. We sale and supply all products with affordable prices.

Model

AMCB 10

AMCB 15

AMCB 20

Capacity

10 m3/hr.

15 m3/hr.

20 m3/hr.

Capacities above 25 m3/hr. are tailor made.
 

Portable concrete plants by Atlas Industries are featured with reversible drum type mixer in the capacities of 10 m3/hr.; 15 m3/hr.; 20 m3/hr. and 25 cum per hour. The speciality of these plants is that they can be towed easily by use of pneumatic braking or by towing it to a tractor. The size is small and the compact 4 bin feeder facilitates addition of four different types of aggregates in the mix. Equipped with king pin attachment for easy transportation you can take this piece of equipment anywhere.

Ready mix concrete plant cost

Atlas ready mix concrete plant is cost effective for quality concrete production. The equipment offers lowest cost of production and high portability. RMC plant is easy to use machine with modular structures for fast installation. The weighing is precise. Performance of the machine also good.

 

Features of low cost portable concrete plant:

One of the main feature of this low cost portable concrete plant is its low operating cost. Other advantages include proven design and low initial cost. The cost for the spare parts is also very low. Some advantageous features like: factory wired with junction box, PLC panel with printing facility, reversible drum mixer with centralized lubrication system, low operating and maintenance cost, easy operation, less installation costs and time make this portable concrete batching plant the obvious choice.

  • Containerized design best for small and medium sites.
  • Plug and play concept as unit is prewired with junction box.
  • Tested at our factory before dispatch.
  • Simple design - no hassles in foundation.
  • Total 4 aggregate bins for aggregate and sand.
  • High precision load cells used for aggregates, water, cement and additives.
  • Mixing unit is low and hence easy to maintain.
  • Centralized lubrication system for mixing unit.
  • Maintenance free design - promises low operating cost.
  • PLC control panel.
  • Optional SCADA also available.
  • Panel fitted on chassis or even on a separate control cabin.

layout portable concrete batch mix plant

Atlas - Portable Concrete Batching Plant and Mixer

Atlas portable concrete batch and mixing plant is compact design suited for compact sites proven batch mixer is also reliable machine available for sale. Atlas is the one concrete mixer manufacturer who lays the most emphasis on the quality of each equipment that leaves its factory. The control panel is housed on or away from the chassis. The mixing unit is a performs in a very simple and maintenance pattern as it does mixing of concrete in clockwise direction and discharge of concrete in anti-clockwise direction. Plants come with standard 30 bag / 1500 kgs. cement hopper and optional 50 Tons, 100 Tons, 150 Tons cement SILO can also be supplied.
 
Customers prefer such ready mix concrete plants as mobile ones as they requires least space for installation and does not require big ramp for material feeding into aggregate feeders. The discharge height is such that material output can be fed directly into concrete pump. A belt can be supplied so that the concrete output can be also be fed directly into the transit mixer. The plant comes in two transportation units one consisting of the feeding unit and the mixer in one chassis and the other unit is of the cement addition hopper and screw conveyor.

Components

Aggregate feeder

A 2 x 2 type aggregate feeder is standard with the plant. Aggregate feeder comes with pneumatic operated gates and two vibratory motors. Mesh is provided on the sand bin. A standard air compressor is provided. Feeder gates, mixer gates and butterfly valve opening and closing is controlled by air compressor. The air compressor is very neatly placed on the chassis near feeder of the plant so that it is easy to maintain and transport.


Pic. 1: Feeder side view
Pic. 2: Feeder top view

Aggregate feeder
Weighing conveyor

Weighing conveyor

We have got a weighing conveyor for weighing of aggregates. A weighing conveyor is suspended on four load cells of suitable capacity. The task of the weighing conveyor is to weigh and transfer aggregates collectively to the feeding conveyor belt.

Feeding conveyor

Feeding conveyor of portable ready mix plants is embedded in the space between feeder and the mixing drum. Feeding conveyor is provided with idler rollers and return rollers.

Feeding conveyor
Weighing unit

Weighing unit

Cement weighing hopper is mounted on 3 load cells. A pneumatic operated butterfly valve is fitted for discharge. The cement weighing hopper is provided with pneumatic vibrator and two inlets for two screw conveyors. Water tank is supported on single load cell with pneumatic operated butterfly valve and its gate is with rubber gasket at the bottom. Admixture flask of standard capacity is fitted with feeding pump. Cement is fed from SILO to the cement weighing hopper.

Mixing drum

Mixing drum is carved out with extreme precision considering that it is subjected to most torture. The flights are designed to throw out even the smallest particle out of the mixing drum. Mixing is done when the drum moves in forward (clockwise) direction and in the backward (anti clockwise) direction, the material is thrown out. Good mixing in a short time is the characteristic feature of the drum supplied with Atlas ready mix concrete plants. Mixing drum drive motor is connected to gear box by a V-belt pulley to drive the mixing drum. It minimizes vibration and is also less on maintenance.

Mixing drum
Lubrication system for mixing drum

Lubrication system for mixing drum

A lubrication system for the mixing drum of the concrete mixer plant is provided to lubricate all the eight moving parts of the mixing drum.
Thus making the maintenance part of the mixing drum troublefree.

Cement hopper

Cement hopper of capacity 1500 kgs is provided with the plant. Additional cement storage facility can be made possible by providing cement silo.

Cement hopper
Control panel

Control panel

Fully computerized cabin with PLC based control panel (SCADA optional) is standard. As a quality concrete mixer manufacturer we have stressed on a software which is very user friendly and which will ensures you top notch performance. Proxy switches for each controls. Display of the entire process of control parameters. Provision for printing entire data like mix proportion, batch weigh, total no. of batches, sub total, gross total, etc. Preset batch controls the number of batches for transit mixer. Provision to store, edit production details, and mix proportions up to 99 recipes. Auto and manual modes.

Control cabin

An optional control cabin can be provided with the portable concrete mixer for sale for additional protection for the control panel.

Control cabin
Concrete discharge

Concrete discharge

Concrete discharge in AMCB series with reversible drum mixers is done when the drum moves in anti-clockwise direction. We can also make a conveyor belt to ensure that the concrete discharge can be done into the transit mixer.

Transportation

The plant can be transported in a single trailor or a single 40 ft. container.

Transportation

Video Gallery

20 m3/hr. concrete plant

View video of Atlas 20 m3/hr. concrete plant in India. Plant is supplied with two hoppers for cement feeding.

Portable ready mix plant

Portable ready mix plant of 20 m3/hr. installed by Atlas in Rajkot, India. This equipment is manufactured and supplied by Atlas. We also help in the erection and commissioning of the same. There are four bins for aggregates and sand. Separate weighing of the materials from four bins is there. Cement, water and addtive weighing is also possible. Control panel is easy to use with touch screen display.

Portable concrete plant India

Atlas is leading manufacturer of portable concrete plants from India. This machine is built for working in places which have less space and require accuracy. It does not require big ramp or heavy foundation. It can be set up easily and can be run in short time. Weighing is separate for aggregates and sand. Even for cement, water and additives there are separate weighing hoppers so that the exact quantity can be weighed and added in the mixture. Accurate weighing and homogenous mixing is the highlight of this maintenance free equipment for making quality ready mix concrete.

Concrete plant installed in Dhandhuka, India.

15 m3/hr. portable concrete batch mix plant installed in Dhandhuka, India. This plant comes with a reversible drum mixing unit. It has separate facility for weighing of cement, aggregates, sand, water and additives. Control panel is PLC type and the plant can run in auto or manual modes.

Portable concrete batch plant

Portable plants with reversible drum mixers are available in capacities 10 m3/hr. to 25 m3/hr.

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