ASPHALT BATCHING PLANT

Modular asphalt mix plant from leading Indian manufacturer of batch type asphalt plants. Store, edit unlimited recipes on PLC panel. Cost effective machine with low running cost and lowest cost of spare parts.

 

asphalt mixing equipment

Capacities above 160 tph are tailor made

 

 

Atlas Industries offers asphalt batching plant for sale. We have developed this equipment to help contractors produce hot mix asphalt using discontinuous process with the help of accurate weighing technology coupled with fast, low maintenance and reliable mixer.

 

Asphalt Mixing Plant – Hot Batching Plant
 

Get Asphalt Batch Mix Plant for sale from leading exporter, supplier of hot mix plant. Available in modular design for fast assembly and installation. Asphalt batch plants from Atlas is available for sale with advanced touch screen PLC panel.

 

asphalt batch plant morth

 

 

The components are: cold aggregate feeding system; counter flow drying drum with multi fuel burner; elevator system for conveying hot aggregates to the vibrating screen, batch tower unit comprising of four deck vibrating screen; separate weighing bins for aggregates; separate weigh hoppers for bitumen and for mineral; pug mill type mixing unit below the aggregate weighing unit; primary and secondary pollution control devices which work in sync with each other; asphalt storage & heating tanks and PLC control panel inside the control cabin.

 

asphalt batch plant vs drum plant

 

If you are looking for a reliable equipment manufactured by a reputed manufacturer with years of manufacturing experience of construction equipment, then ATLAS is the answer. We offer not only reasonably priced Asphalt Mixing Plant but also promise a tension free and clean performance.

 

The spare parts are also reasonably priced by us so that you can keep and use this equipment for years to come, not need to change equipment frequently with each project.

 

easy maintenance asphalt plant

 

Below is the tower of asphalt plant by Atlas Industries.

 

Component wise details you will find in the COMPONENTS TAB above.

 

asphalt batch plant India

 

 

Aggregate feeders & vibrating screen

Aggregate feeders & vibrating screen

Cold feed bins are with variable speed drive motors for each bin allowing to control individual material as required.

Primary vibrating screen is single deck for oversize material removal before the aggregates enter the drying drum.
Drying drum

Drying drum

Drying drum of asphalt batch plant is designed with flight design that help in lifting the aggregates so that they get heated evenly before they exit the drum. Drying of aggregates takes place in the drying drum making the process fuel efficient. Even raw materials with high moisture content get dried easily. Insulated drying drum helps to retain heat and save energy.
Burner

Burner

Modulating burner is designed for low fuel consumption, low noise and easy maintenance. The burner is capable of running on diesel or LDO (Optional: FO).

Burner size and drum rotation speed is coupled with efficient flights. This allows maximum output of the burner while simultaneously reducing the fuel consumption.
Dry dust collector

Dry dust collector

Correct sized dust collector is the key to the success of the asphalt mixer. The plant is supplied with cyclone type dry dust collector.

Dust laden gas passes through the dry dust collector where they are cyclonically treated to settle the heavier dust. Excess dust from the vibrating screen and hot bins are also sucked by the dry dust collector.
Bag house filter

Bag house filter

Bag house works in combination with the dry dust collector. It is one of the most effective pollution control device available today.
Venturi type wet dust collectors are also available.
Bitumen tanks

Bitumen tanks

Fully insulated tanks available in various capacities.
Asphalt tanks are with direct or indirect heating and With hot oil jacketed piping.
Hot elevator and mineral filler hopper with elevator

Hot elevator and mineral filler hopper with elevator

Hot elevator is for taking the dried aggregates to the top of the tower for screening. Hot elevator is fully covered and with anti-slip feature.
Filler hopper is for addition of minerals to the hot mix. Filler is conveyed to the filler weighing hopper by a bucket elevator.
Vibrating screen

Vibrating screen

Four deck vibrating screen is for separation of four types of aggregates and removing oversized aggregates. The screen is powered by strong vibrating motors allowing vibration in circular motion. The screen of asphalt plant is designed for free flow of the material.

Large platform across the screening unit makes access to screens easy. Maintenance and screen replacement can be done in quick time. Screen sizes can be customised.
Hot aggregates bin

Hot aggregates bin

Hot bins have compartments to store aggregates separately after they are screened by the vibrating screen. These hot bins store the aggregates for a short period of time till they are weighed.
Weighing for aggregates

Weighing for aggregates

Weighing system is separated in such a way that it is not affected by the vibrations from the vibrating screen. Aggregates are discharged one by one by the weighing system into the twin shaft mixer for mixing.
Weighing for minerals

Weighing for minerals

Weigh hopper for filler is mounted on three load cells with pneumatic cylinder for quick discharge. It is free from vibrations from the vibrating screen.
Weighing for bitumen

Weighing for bitumen

Bitumen is weighed in a weigh hopper which is suspended on 3 load cells.
Mixing unit

Mixing unit

Mixers manufactured by Atlas are designed for homogeneous mixing in short time. Mixer is fitted with long life and easy replaceable Ni-Hard liner plates and tips.
Strong shelled body is insulated by hot oil jacketing from all sides. This mixer is with synchronized drives on each shaft. Quick maintenance is possible by easy access to the maintenance doors.
Discharge gate runs through the entire length of the mixer allowing quick discharge of the hot mix material.
PLC control system

PLC control system

The software of PLC control panel is developed in house. It is keeping in mind that the operation of asphalt batch mix plant has to be easy.
Colour display on HMI allows to read information easily.

Control panel is designed for easy maintenance.
 
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